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crankshaft strenght?

Jesh

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Nov 12, 2009
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282
Location
Soldotna, Alaska
whats the most horsepower anyone has heard of 4g63 putting out (reliably) using the stock crankshaft? (i don't care about pistons and rods, i just need to know what the crank can take)
 

Lonewolf64

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May 17, 2006
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1,197
Location
Birmingham, Alabama
The crank can handle everything you'll throw at it. It is probably the strongest stock part of the entire engine.
 

Jesh

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Nov 12, 2009
Messages
282
Location
Soldotna, Alaska
thats what i wanted to know. i've heard of people snapping them with 400awhp and wondered if that was just a fluke.
 

Mike Reichen made 1098 whp in his Evo2 that has a 6bolt in it with a stock crank.
 

rgeier11

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Joined
Sep 26, 2004
Messages
726
Location
Chicago Suburbs, IL
Like everyone else has said, the 2.0 crank can take anything you throw at it. The 2.4 crank that is used for stroker kits, breaks much easier. I have seen 2 cases where the 2.4 has broken at the #4 rod.
 

My neighbor's good friends with John Shepherd and told me a while back that John was still running stock crank all the way into the 8s (switched to eagle 4340 crank now). You ain't gonna break one.
 

punisher

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Aug 13, 2006
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284
Location
Chandler, AZ
The only reason I have heard of people snapping them is by not running a harmonic dampener.
 

holeshotmoe

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Apr 7, 2005
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1,291
Location
MD
Reviving this. Came across this thread while searching to find out how I broke a crankshaft, at #2 rod. I didn't build it but I don't think it's a 2.4 crank. Can anyone ID by the casting numbers?





 

fuel

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Feb 23, 2009
Messages
2,165
Location
Toronto, ON, Canada
6 bolt or 7 bolt?

4G63 2.0 has a 88mm stroke while 4G64 2.4 has a 100mm stroke - surely you would know if your engine had a displacement of over 2L or not. You can measure the stroke by measuring the distance from the center of the crank to the center of the rod journal - will be 44mm for 2.0 and 50mm for 2.4 (ie half the stroke).
 

holeshotmoe

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Apr 7, 2005
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MD
It's a 6 bolt, and I'm pretty certain it's not a stroker. but will measure the throw tonight. Was operating about 3500 rpm when it started knocking. Shut it off right away so it didn't have time to eat through the bearing. The rod is fine. Thus, I think it must have been cracked and finally just gave up. Luckily when not under heavy load. Just want to make sure I replace with the correct crank, so was wondering if casting markings or other characteristics could be used to quickly identify potential replacements. Anyone know?
 

The 1357 looks like a job # / repair # that a machine shop might have stamped into it. I could be wrong, but the way that each number is incomplete makes it look like it was stamped by hand.
 

Barnes

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Feb 9, 2003
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6,249
Location
Richland, WA
Holeshotmoe, were you running a solid crank pulley by any chance?
 

holeshotmoe

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Apr 7, 2005
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MD
Confirmed it's stock...measured 44 mm main center to rod center.
*mains are all about 56.52 mm...the manual specs list 56.68 - 57 mm
*rod journals are all about 44.52...spec dimensions are 44.98 - 45 mm
I was wondering if it has been turned, perhaps resulting in the nitriding being removed and weakening it. It doesn't seem like there is much material missing from the specs, but I don't know what might be typical of normal wear vs commonly removed by machining. It had a stock crank pulley and flywheel. I did notice another marking on the piece as seen below

But again, I would like to know if one can tell from the castings what engine it originated. I'm asking because I found on the web different part numbers for several 2L turbo motors.
 

grocery_getter

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Jun 20, 2004
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1,225
Location
Kent - industrial suburbs of Seattle, WA
Machining is usually done in the multiple of 10 thousandth of about .25mm at a time. Your main journals seem like they were machined one time, and the rod journals were machined twice. If you still have the main and rod bearings, you can also look at the back of the bearing shell for an indicator of bearing size. If you see STD, it means standard size, then there is .25, .50, .75 and 1.0 for undersized choices. All in mm.
 

Quoting holeshotmoe:
Confirmed it's stock...measured 44 mm main center to rod center.
*mains are all about 56.52 mm...the manual specs list 56.68 - 57 mm
*rod journals are all about 44.52...spec dimensions are 44.98 - 45 mm
I was wondering if it has been turned, perhaps resulting in the nitriding being removed and weakening it. It doesn't seem like there is much material missing from the specs, but I don't know what might be typical of normal wear vs commonly removed by machining. It had a stock crank pulley and flywheel. I did notice another marking on the piece as seen below

But again, I would like to know if one can tell from the castings what engine it originated. I'm asking because I found on the web different part numbers for several 2L turbo motors.



In this picture the crankshaft guy at the machine shop has noted that both the rods and mains have been undercut by .50 mm. This type of marking is fairly common among rebuilders, although there are variations. My crankshaft had RODS - Std written above MAINS - Std on a counterweight just like yours. Std = standard size, as was mentioned above.

On cranks that are nitrided, the process is only effective on the the first .020" to .025". That means that by having a .50 mm undercut, the machine shop has removed that nitriding completely, or left only a few thousands of an inch. This is likely the reason that your crank broke.
 
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