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Water Wetter
TECHNICAL INFORMATION
Red Line Water Wetter is designed to provide improved metal wetting and excellent corrosion inhibition when added to plain water or a glycol coolant. The most poorly maintained system in an automobile is usually the cooling system. Maintenance is quite simple and only required once each year, but most vehicle owners never routinely change the coolant or replenish the corrosion inhibitors which are required for trouble-free operation. Proper cooling system maintenance is very critical for most modern engines which utilize more aluminum. Aluminum has a very high corrosion potential, even higher than zinc, which is very widely used as a sacrificial anode. The only property which enables aluminum to be used in a cooling system is that it will form protective films under the proper conditions which will prevent the uncontrolled corrosive attack of acids or bases. Poor aluminum corrosion inhibition will cause the dissolution of aluminum at the heat rejection surfaces, weakening the cooling system walls and water pump casing and weakening the head gasket mating surfaces. These corrosion products will then form deposits on the lower temperature surfaces such as in radiator tubes which have very poor heat transfer properties, causing a significant reduction in the cooling ability of the entire system. Red Line Water Wetter will provide the proper corrosion inhibition for all cooling system metals, including aluminum, cast iron, steel, copper, brass, and lead.
Water has twice the heat transfer capability when compared to 50% glycol antifreeze/coolant in water. Most passenger automobiles have a cooling system designed to reject sufficient heat under normal operating conditions using a 50/50 glycol solution in water. However, in racing applications, the use of water and Water Wetter will enable the use of smaller radiator systems, which means less frontal drag, and it will also reduce cylinder head temperatures, even when compared to water alone, which means more spark advance may be used to improve engine torque.
BENEFIT SUMMARY
Doubles the wetting ability of water
Improves heat transfer
Reduces cylinder head temperatures
May allow more spark advance for increased torque
Reduces rust, corrosion and electrolysis of all metals
Provides long term corrosion protection
Cleans and lubricates water pump seals
Prevents foaming
Reduces cavitation corrosion
Complexes with hard water to reduce scale
COOLING SYSTEM REQUIREMENTS
The conventional spark ignition gasoline engine is not a very efficient powerplant. A considerable amount of the available fuel energy must be rejected from the metal combustion chamber parts by the coolant and dispersed to the atmosphere through the radiator. This heat rejection is necessary in order to prevent thermal fatigue of the pistons, cylinder walls, and the cylinder head. Another problem is that the combustion chamber must be cooled enough to prevent preignition and detonation. The higher the combustion chamber temperatures, the higher the octane number required to prevent preignition and detonation. Since the octane of the available fuel is limited, increasing temperatures in the combustion chamber require retarding the spark timing which reduces the peak torque available. Higher inlet temperatures also reduce the density of the fuel/air mixture, reducing available torque further. For these reasons reducing the flow of heat to the coolant usually reduces the efficiency of the engine. Figure 1 shows a typical heat balance diagram for a spark ignition engine. This diagram demonstrates that the coolant in an automobile engine must absorb and reject through the radiator 2 to 3 times the amount of energy which is converted to brake power.
THERMAL PROPERTIES
Water has amazingly superior heat transfer properties compared to virtually any other liquid cooling medium - far superior to glycol-based coolants. As shown in Table 1, water has almost 2.5 times greater thermal conductivity compared to glycol coolants. Mixtures of glycol and water have nearly proportional improvement due to the addition of water. Most heat is transferred in a cooling system by convection from hot metal to a cooler liquid as in the engine block or from a hot liquid to cooler metal surfaces, as in the radiator. The convection coefficient of liquids in a tube is a complicated relationship between the thermal conductivity, viscosity of the liquid, and the tube diameter which determines the amount of turbulent flow. Since 50/50 glycol solution has about 4 times the viscosity and only 70% of the thermal conductivity of water, the thermal convection coefficient for a 50/50 glycol solution is approximately 50% of the coefficient for water. Water in the cooling system is capable of transferring twice as much heat out of the same system as compared to a 50/50 glycol coolant and water solution. In order for a 50/50 glycol mixture to reject as much heat as water (amount of heat rejected is independent of the coolant), the temperature differentials at the heat transfer surface must be twice as great, which means higher cylinder head temperatures.
Table 1
Thermal Properties of Cooling System Materials
Material Density
g/cm3 Thermal
Conductivity
Watt/m · °C Thermal
Convection
Watt/m · °C Heat
Capacity
cal/g · °C Heat of
Vaporization
cal/g
Water 1.000 0.60 1829 1.000 539
Glycol 1.114 0.25 ------ 0.573 226
50/50 1.059 0.41 897 0.836 374
Aluminum 2.70 155 0.225
Cast Iron 7.25 58 0.119
Copper 8.93 384 0.093
Brass 8.40 113 0.091
Ceramics 1 - 10
Air .0013 .026 0.240
HEAT TRANSFER
Red Line Water Wetter can reduce cooling system temperatures compared to glycol solutions and even plain water. Water has excellent heat transfer properties in its liquid state, but very high surface tension makes it difficult to release water vapor from the metal surface. Under heavy load conditions, much of the heat in the cylinder head is transferred by localized boiling at hot spots, even though the bulk of the cooling solution is below the boiling point. Red Line's unique Water Wetter reduces the surface tension of water by a factor of two, which means that much smaller vapor bubbles will be formed. Vapor bubbles on the metal surface create an insulating layer which impedes heat transfer. Releasing these vapor bubbles from the metal surface can improve the heat transfer properties in this localized boiling region by as much as 15% as shown in Figure 2. This figure demonstrates the removal of heat from an aluminum bar at 304°F by quenching the bar in different coolants at 214°F under 15 psi pressure. Compare the time required to reduce the temperature of the aluminum to 250°F, or the boiling point of water at 15 psi. WaterWetter required 3.2 seconds, water alone 3.7 sec, 50/50 glycol in water required 10.2 sec, and 100% glycol required 21 sec. Water alone required 15% longer, 50/50 glycol 220% longer, and 100% glycol required 550% longer.
DYNO TEST RESULTS
Dynomometer tests performed by Malcolm Garrett Racing Engines showed significant improvements in coolant temperatures using Water Wetter. These tests were performed with a Chevrolet 350 V-8 with a cast iron block and aluminum cylinder heads. The thermostat temperature was 160°F. The engine operated at 7200 rpm for three hours and the stabilized cooling system temperature was recorded and tabulated below:
Cooling System Fluid Stabilized Temperature
50% Glycol/ 50% Water 228°F
50/50 with WaterWetter 220°F
Water 220°F
Water with WaterWetter 202°F
These numbers are similar to the temperatures recorded in track use and heavy-duty street use.
