This thread confuses me.
There is much mis-information on this topic out on the net, and it is my belief that people are trying to out engineer the engineers all to often when it comes to the oiling system on these cars.
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Narf,
Do you have a build/blueprint sheet detailing the clearances this particular engine was built around?
Balance shafts?
Squirters?
Could you list your mods so we know what we're working with, please.
The oil pressure's you are describing aren't all that extreme, and aren't likely to kill any healthy components. /ubbthreads/images/graemlins/dunno.gif
Excessive porting of the oil filter housing/cutting the relief spring will tho...
Excessive porting can/will cause the relief valve to hang, bypassing all the volume the engine needs to survive under load.
If this engine was built correctly, there shouldn't be a need to do any radical work to the oil filter housing. A mild port job to open up the port should be all that is required.
Relieving/radiusing the passages in the front cover and at the block/head junction will increase the flow rates and decrease the pressure.
It is quite possible you have a restriction from a blob of rtv or a gasket sqeezed out into a passage in the front cover or some such, and that is where your problem lies...
Porting out the housing to drop the pressure will lower the volume enough that your next thread will be pictures of a rod bearing starved for oil. (contingent on the balance shafts/squirters being installed on your engine)
[fact]
The oiling system on these engines is actually pretty good, and only becomes a "problem" when the volume requirements are changed.
[/fact]
[not in the mood to argue this topic, just my .o2 cents as an ase master machinst who's seen the carnage first hand (many times) from over porting the oil filter housing. ] /ubbthreads/images/graemlins/frown.gif