3G or EVO MAS wiring
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keydiver gets around
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posted 01/15/05 07:23 PM
Pin 1 = +5 volts Pin 2 = Barometer Pin 3 = Airflow Hz Pin 4 = +12 Volts from MPI Pin 5 = Ground Pin 6 = Intake Air Temp Pin 7 = Reset So, the correct crossover wiring to our MAS plug is: 3G/EVO Pin 1 to 1G MAS Pin 4 3G/EVO Pin 2 to 1G MAS Pin 7 3G/EVO Pin 3 to 1G MAS Pin 2 3G/EVO Pin 4 to 1G MAS Pin 3 3G/EVO Pin 5 to 1G MAS Pin 6 3G/EVO Pin 6 to 1G MAS Pin 8 3G/EVO Pin 7 to 1G MAS Pin 1 The GOOD 3G MAS to find is the #482, from the Variable-Induction V-6. It flows about 99% of what an EVO MAS does.  I cut up the base to our stock aircan, and mounted the 3G MAS inside, so it looks like stock! Pictures to follow.
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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keydiver gets around
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posted 01/15/05 08:01 PM
I cut the front mounting ring off my old GVR-4 MAS, and JBWelded it to the 3G MAS:
I had to move the connector cutout about 1/4", due to interference with the 3G MAS. I JBWelded a piece of sheetmetal underneath the aircan, and another piece fitted to the hole, to bring it up flush. I also had to then drill new holes, and tap them:
I also had to JBWeld the connector gasket unto the connector, as there was no longer any way to attach it inside the aircan:
Here's the finished MAS, almost ready to put on the car:
I had hoped that this EVO K&N setup would all fit inside the aircan, but it was 1/8" -1/4" too long. With some work, or a slightly different filter assembly, I think it would fit. However, since my REAL intention was to use the 1G K&N I already had, I didn't try to make it fit:
To use the 1G K&N, I ended having to hack all 4 mounting corners off the 3G MAS, and also remove the plastic shroud that surrounds the 7-pin connector, to allow the filter to slide on easily. The only 2 bad things I ran into:
1) there isn't any place for my BCS return vacuum line, so I have a small vacuum leak at the moment
2) the step inside the aircan doesn't allow you to use a 3G connector, so I just soldered all 7 wires directly unto the pins, and shrinkwrapped them. I'll try to put a couple more pictures up (tomorrow when the rain stops)of the finished installation. It looks TOTALLY stock!
With my new 3G MAS correction code, #880 started right up, idled perfect, and runs wonderfully. I can actually feel the difference in power, just from removing the restriction the stock MAS causes.
I know other guys have used 3G MAS's, and have some issues, but I think most of the problems stem from the fact that this MAS flows 25% more air for the same Karman Hz as a 2G, and 67% more than a 1G, so you have to add a LOT of air on an AFC.
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Edited by keydiver (01/15/05 08:05 PM)
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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keydiver gets around
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posted 01/16/05 01:56 PM
Quote:
Wow, great work. How does this compare to the GM maf?
I can't say, as I don't know all the specs on a GM 3" MAF, but I doubt it is quite as good. I'd say this MAS has got to be good to at least 400HP, like the 2G, but the GM MAF is made for MUCH higher HP applications. But, its not nearly plug-and-play, and then you have all the tuning hassles. I'd say that if your HP goals are 400HP or less, this MAS would be a better choice.
Quote:
And how does this compare to the 2g MAS?
Its gotta be better! According to the spec sheets, the #482 MAS and EVO MAS have <.5 psi of pressure drop at 240 liters of air per second, whereas the 2G is listed as a maximum of almost 1 psi at the same airflow. The 3G/EVO MAS flow 25% more air for the same Karman Hz, as I said, so they are not directly interchangeable. But, the 3G/EVO has the EXTRA advantage of having a ROUND outlet, making it MUCH easier to work with than a 2G. I can DEFINITELY FEEL the difference in #880, although its 99% stock.
And, yes John, thank you VERY much for the little present. As you can see, its going to good use. In the long run, it may not be what #880 ends up with, but it gives me the ability to test and tune it so others can benefit too. I plan to do the same thing with a 3" GM MAF, so I can swap it in too for testing.
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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keydiver gets around
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posted 01/17/05 01:36 PM
Quote:
1. 1G to 2G = 29% ,so if I change the to 2G MAS, can I just add 29% on the safc for all RPM point from stock setting?
Yes, thats a good place to start, except at idle/low airflow. This should help:
http://www.dsmchips.com/~keydiver/MAS_CORRECTION_1G_2G_3G.xls
It shows the correction that is in the ECU for the different MAS's, compared to each other.
Quote:
2. some of 2G come from stock with screw flush out and some are in..like mine i got stock evo3 (2G mas) with screw flush out...it's it still 29% different
I wouldn't touch the screw. That is a factory calibration, to make the MAS flow to match the curves in the ECU. If you turn the screw out further, you will have to add more airflow on the AFC.
Quote:
3. 3G MAS / Evo MAS flow that you are calculate base on screw in or out?
The charts are all with the screw as set by Mitsubishi.
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Edited by keydiver (01/17/05 02:53 PM)
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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steveGLS  In the Lap of One
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posted 01/18/05 08:45 AM
Quote:
The MAS wasn't intended for the heated air post-turbo.
Neither was the GM-MAF, right?
These cars handle the best with the rear tire off the ground.
-vr4play
Posts: 17266 | From: Flemington, NJ | Member Since: 09/11/03 | IP: |
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howard Unregistered
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posted 01/18/05 09:03 AM
Quote:
Quote:
The MAS wasn't intended for the heated air post-turbo.
Neither was the GM-MAF, right?
Well, no, but it's also based on a different measurement principle, "hot-wire", which lends itself better to blow-through applications. Not to mention the GM MAF's are shaped/sized in a way that works easily (round, adapts to IC pipes easily).
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keydiver gets around
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posted 01/18/05 11:41 AM
Quote:
Any comments on the MAF's internal tables and airflow count capabilities? Not just the physical airflow properties.
One spec I CAN compare from the data I have is the pressure drop: about .5 psi MAX for the 3G almost 1 psi for the 2G. But, this is the MAXIMUM manufacturing spec, so there is nothing saying they all lose that much. Another spec to compare is the maximum airflow they are made to count: 2G = 2700 Hz MAX at .1153 Hz per liter = 311 liters per second 3G = 2200 Hz MAX at .1478 Hz per liter = 325 liters per second When you compare this to the anemic 1G MAS with .090 liter per Hz and a 2000 Hz safe cap, thats only 180 lps!  As you said, I think looks must be deceiving, because the 2G MAS appears larger in cross-sectional flow. Also, if you look at the graph I posted, the 3G is much more linear at the lower airflows, again indicating that it is a more refined MAS perhaps. This MAS was designed to be used on some big V-6's, like the 3.5l Montero Sport, or the Eclipse GTS model I believe.
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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Garfield Wright No Rock Fan 813/2000
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posted 01/18/05 06:20 PM
Quote:
WHAT do you think an evo 8 mas is worth ? street price.
Is there anything that you won't sell?
TunersNation.com
Members Showcase Page
Whiteline Dealer
Posts: 6251 | From: Fort Lauderdale, Florida USA | Member Since: 09/20/01 | IP: |
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G The Individual 4 Door 486/1000
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posted 01/18/05 06:25 PM
Quote:
Quote:
WHAT do you think an evo 8 mas is worth ? street price.
Is there anything that you won't sell?
lol ! i'm trying to buy one from someone.
www.japanesenostalgiccar.com
www.nostalgic.co.jp
Posts: 7064 | From: CA | Member Since: 02/24/04 | IP: |
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keydiver gets around
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posted 01/18/05 07:55 PM
Quote:
WHAT do you think an evo 8 mas is worth ? street price.
They seem to be rather expensive. Not too many EVO guys are getting rid of them, and all the junkyards on car-part.com seem to want ~$200 for them. Thats why the #482 is such a good deal, they are more like $50-$75, and the performance is practically as good. By the way, if you are scrounging for a #482, the full part number is like MD336482, IIRC, and the other number, the one you will see on car-part.com most often, is E5T08071. The more I drive #880 with this MAS, the more I like it!
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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Ian M Brick Catcher 487/2000
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posted 01/18/05 08:36 PM
Quote:
This MAS was designed to be used on some big V-6's, like the 3.5l Montero Sport, or the Eclipse GTS model I believe.
Not sure If they all do,but I worked on a 3.5 Montero Sport a few days ago,It had a #501 MAS.
#487/2000 Summit White
#237/1000 Belize Green
Posts: 1874 | From: Martinsburg,WV | Member Since: 01/11/02 | IP: |
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keydiver gets around
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posted 01/18/05 09:00 PM
Hmmmm...well, are you SURE it wasn't a 3.0 liter?? According to my CAPS, all Montero Sports with a 3.5 liter, K89W or K99W, use the #482 MAS. Also, acording to CAPS, some Eclipse 3.0 liters, starting in 2002, had it, I believe it was a GT-S model. Also, they used it in SOME 3.5 liter Montero Long Wagons, the V75W, and ALL Montero 3.8 liter Long Wagons, V77W. We're talking an engine with almost TWICE our cc's!
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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autobahntom Senior Member 67/1000 974/1000
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posted 01/29/05 06:46 PM
The adapters are the same for a 2g and a 3g, so it is available at almost any of the vendors that cator to us. To answer your to Jeff question, my car is stock (as in even has stock exhaust); and the www.dsmchips.com eprom eliminates the need for an SAFC. Tom
Posts: 1200 | From: Delaware | Member Since: 02/08/03 | IP: |
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keydiver gets around
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posted 01/29/05 08:31 PM
I believe that air filter was from eBay, but I don't remember exactly. Like Tom said, any 2G air filter will fit the 3G MAS. The Hz output of the 3G is almost 40% lower for the same airflow as a 1G MAS, so what I do to the chip to correct for the 3G MAS is threefold: 1) I change the MAS compensation map so that the injectors use the proper pw for the airflow coming in 2) I change the multiplier used to determine which timing and A/F map to use 3) I change the Hz at which the ECU decides which fueltrim to update These three things together should make the 3G MAS function perfectly, I know it sure feels good in #880.
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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keydiver gets around
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posted 01/29/05 08:53 PM
Jeff Oberholtzer
VR4-less
2006 Package #3 Prius
'95 3000GT SL Sable Black
Keydiver
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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Terry Posten  Panda Bay 425/1000
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posted 02/07/05 08:41 PM
I will add this to my "BAD VENDOR" thread as soon as it is "approved"  DSM parts called today. There first story was that the injectors WILL be (yes, as in not sent yet) sent directly from RC Eng. My first reply was "So, your sales staff lied to me about them being in stock just to make the sale!" They stumbled a bit. Then I asked for a tracking number. They put me on hold for 10 minutes (on my cell phone) and then came back and said that they will now be coming from their "Midwest" warehouse. Again, I asked for a tracking number. They said that they don't get tracking numbers from that warehouse. So I asked "where is your "Midwest" warehouse?" They just said "The Midwest". I asked 3 times and their answer was still the same. "The Midwest". What tools!!! I got home and signed into there site and clicked on there order status tab and got the info about being Fedexed from RC Eng. I will call RC Eng tomorrow and see if they have a shipment being drop-shipped directly. Again, DO NOT USE DSMparts.com. How long does the "bad guy" mods need to "approve" my post?
1992 Galant VR4 click
2010 Outlander GT
2009 Ralliart
Posts: 7540 | From: Davenport, Iowa USA | Member Since: 12/16/03 | IP: |
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autobahntom Senior Member 67/1000 974/1000
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posted 03/21/05 08:42 AM
Installed the cyclone intake manifold to compliment the 3g MAS yesterday. First impression after driving is the smooth power delivery. Very had to tell it has a turbo (except by sound). Car is almost stock: Keydiver Eprom 510cc inj 2 1/2 turbo back exhaust (with cat) Cyclone intake manifold
Posts: 1200 | From: Delaware | Member Since: 02/08/03 | IP: |
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1QWKSDN Unregistered
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posted 03/26/05 11:07 PM
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2G = 2700 Hz MAX at .1153 Hz per liter = 311 liters per second 3G = 2200 Hz MAX at .1478 Hz per liter = 325 liters per second
Not exactly up on my airflow levels with popular turbos and boost levels, but 2200Hz should be good for say...E3/20G/sleeper 16G at around 20psi?
Great info Jeff. I currently have the MAFT fad and I think it's garbage; considering i'm not looking for more than 300whp in #1948 (daily driven) I think this would be a great mod. Do you think it's necessary to have the stock aircan to support the MAS?
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iceman69510 Turn Right Racing 855/2000 828/1000
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posted 03/28/05 10:07 AM
Panda is the new Kensington Gray!
91 VR4 855 Nile Black
92 VR4 828 Belize Green-New and improved! Now with a number.
91 VR4 115 Nile Black -SOLD
Posts: 7770 | From: Illinois | Member Since: 03/05/01 | IP: |
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iceman69510 Turn Right Racing 855/2000 828/1000
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posted 03/29/05 06:21 AM
Quote:
Are they good for more power than a 2g mas?
Keydiver has tested them to flow the virtual equivalent of the Evo VIII mas. They are used on Mitsu V6s up to 3.5 liters.
Panda is the new Kensington Gray!
91 VR4 855 Nile Black
92 VR4 828 Belize Green-New and improved! Now with a number.
91 VR4 115 Nile Black -SOLD
Posts: 7770 | From: Illinois | Member Since: 03/05/01 | IP: |
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keydiver gets around
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posted 01/04/09 06:14 PM
Bringing up this old thread to add one piece of information I had overlooked previously:
The documentation I have on the 2G #609 MAS indicates a pressure drop across the MAS of .92 psi at 240 liters/second of airflow. The spec on the #482 MAS is only .54 psi at 240 liters/second! That's probably good for 3-4 HP right there!
The EVO8/9 MAS is only rated at .526 psi pressure drop at 240 liters/second, in case you were curious. More good reasons to choose a #482 3G or EVO MAS over a 2G MAS.
Also, just to repost since it comes up fairly often, the #501 MAS is NOT as good as the #482 or EVO #399 MAS. It is only rated by Mitsu for 210 liters/second, and has ~.78 psi pressure drop because of the larger airhorn blocking the inlet.
I am now stocking complete packages of the good #482 MAS with the 1G-to-3G harness adapter:
#482 MAS package
Quoting 1uGlyGalaNt:
Are they good for more power than a 2g mas?
Edited by keydiver (03/27/09 09:27 AM)
Posts: 6305 | From: Hobe Sound, Fl. usa | Member Since: 03/12/01 | IP: |
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