The front half of the case is cast iron, in good shape but with mild surface rust, so I'll probably paint that. I cleaned it in two nights. The first night was degunking. I put it in a wheelbarrow (aka redneck parts cleaner) and squirted it w/canned engine degreaser, Engine Brite I think, and attacked it w/ a wire bristle brush. After the whole thing had been gone over I scrubbed it w/a toothbrush dipped in a bucket of hot water with a bit of dish soap in it. Then I wiped it down with a towel to get all the water off and did a surface cleaning with brake cleaner and a different toothbrush. The next day I took the drill to it, using first a wire wheel/cup and then the smaller wire brush seen in the drill. I think it took me about 75 minutes the first night and 45 the next, and thank god I quashed the OCD in me before I got out the Dremel.
Harry, thanks for the link, that looks perfect! Do you know if it's available from parts stores, or do I have to order it?