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How to Fluid Test a 4g63 Cylinder head

BogusSVO

Well-known member
Joined
Aug 29, 2013
Messages
232
Location
Pensacola, Florida
How to fluid test a 4G63 Head


This is a simple and quick way to check for seat and valve seal.

First clean the head by the method of your choosing.

Once the head is cleaned, blow the runners out with compressed air to remove any carbon, oil or crud that can give a “false” seal.
036.jpg


Next lay the head with the runners up, and the valves facing you. I am starting on the intake side.
024.jpg

Now get a jug of fluid, I am using water.
025.jpg


Now here is the hard part….. Pour the fluid in the runners, one at a time.
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Now that all four runners are filled with fluid.
027.jpg

Now look at the valves in the combustion chamber, no fluid. All is dry. This side is good and the intakes are sealed well.
028.jpg

Now flip the head over, and fill the exhaust runners.
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Take note that you will have to plug the EGR passage so the fluid will stay in the runner.
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Look at the fluid pour out past the valve, there is an issue that needs to be looked into. It is a bent valve.
031.jpg

Notice how the runner on the left of the divider still holds fluid, but the one on the right is empty. This is cylinder #4. If the left side will not hold fluid, check to make sure you have blocked off the EGR passage.
032.jpg


If you used water, blow the excessive water out with compressed air.
036.jpg

Then with WD-40
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Spray WD-40 in the runners to inhibit rust formation on the valve stems.
035.jpg


Now at this point any valve sealing issues can be addressed and fixed.
 
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