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alternator rubbing issue!!!!!

adamvr4

Well-known member
Joined
Sep 18, 2005
Messages
184
Location
skokie/ il
i just installed the alternator relocation kit and everything looks good but when i started the car i heard a rubbing noise, looked and the nut on the pulley is rubbing againt the frame of the car. Is it going to rub itself out or should i grind down the frame?
 

Terry Posten

Well-known member
Joined
Dec 16, 2003
Messages
9,009
Location
Davenport, Iowa USA
A friends Talon did that also, we took the alt off and grinded down the shaft stub and nut a very small bit.
 

JSchleim18

Well-known member
Joined
Oct 16, 2006
Messages
4,801
Location
Long Island, NY
Mine didn't rub and that was with the larger Saturn alternator with the external fan...
 

slugsgomoo

Well-known member
Joined
Oct 16, 2003
Messages
3,776
Location
Tacoma, WA
is it the jay racing kit? are you using the inner or outer pulley on the crank? I believe only one of them has an issue with rubbing?

If you can move it back you might find that's all you need, otherwise people have massaged the frame with a big hammer there in the past, or a grinder with good results. /ubbthreads/images/graemlins/dunno.gif
 

broxma

Well-known member
Joined
Nov 16, 2009
Messages
911
Location
San Antonio Tx
Some Non-OEM alternators have the nut sticking out of the alternator pulley. Mine was very close to the frame rail, probably within 3mm or so. You can either move the alternator to the back position, by putting the spacer on the other side, or grind down the nut/shaft.

If I recall, that is the kit I sold and looking back, I'm not sure if I sent you the belt. I believe the belt that comes with the kit is shorter and pulls the alternator closer to the motor, avoiding the frame rail.

If I sent you a belt, ignore this. If I didn't, PM me your address, I'll find out which belt it is around here, and mail it off to you.

/brox
 

rexwagon1909

Well-known member
Joined
Jan 22, 2012
Messages
165
Location
Hurricane, WV
I installed the Jays racing relocation kit with saturn alternator and saw with the spacer (for the bolt to run thru) pushed the pulley againist the frame. I ground the spacer about the thickness of a standard washer or two and then added a washer the other side of the bolt closet to the block. This gave me enough clearance and allowed me to fit the belt on sideways around the pulley. It has worked perfect and isnt crooked at all...Hope that helps
 

WaRrIoRs16

Well-known member
Joined
Mar 23, 2008
Messages
373
Location
Ferndale, WA
I had this issue too. I ditched the provided spacer and used washers on both side of the alternator until it was where it didn't rub and the belt was still straight.
 
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